5.2. Balancing

The balancing module is part of the Application layer.

5.2.1. Module Files

Driver:
  • embedded-software\mcu-primary\src\application\bal\bal.c (bal.c)
  • embedded-software\mcu-primary\src\application\bal\bal.h (bal.h)
Driver Configuration:
  • embedded-software\mcu-primary\src\application\config\bal_cfg.c (bal_cfg.c)
  • embedded-software\mcu-primary\src\application\config\bal_cfg.h (bal_cfg.h)

5.2.2. Structure

The balancing module takes care of the voltage or charge equalization of the battery cells. Balancing is deactivated by default by the switch BALANCING_DEFAULT_INACTIVE in embedded-software\mcu-primary\src\general\config\batterysystem_cfg.h, which is set to TRUE, to prevent automatic start of the balancing when foxBMS is used in a laboratory environment for example. The switch must be manually set to FALSE to allow the automatic balancing and charge equalization process.

The default balancing method is voltage-based balancing. This is set by the switch BALANCING_VOLTAGE_BASED in embedded-software\mcu-primary\src\general\config\batterysystem_cfg.h, which is then set to TRUE. A more advanced balancing method implemented in foxBMS is based on the SOC history balancing. As this method needs a look-up table of the used battery cell behavior, it is not the default method. It can be used by setting the switch BALANCING_VOLTAGE_BASED to TRUE.

When the current flowing through the battery is below the limit defined by BS_REST_CURRENT_mA in embedded-software\mcu-primary\src\general\config\batterysystem_cfg.h, the balancing module waits BAL_TIME_BEFORE_BALANCING_S seconds before starting to perform balancing. The waiting time is re-initialized every time the current exceeds BS_REST_CURRENT_mA.

No balancing takes place if the voltage of the cells in the battery pack goes below BAL_LOWER_VOLTAGE_LIMIT_MV or the maximum temperature of the cells in the pack goes above BAL_UPPER_TEMPERATURE_LIMIT_DEG.

5.2.3. Voltage-based balancing

In voltage-based balancing, the balancing module takes the minimum battery cell voltage of the complete battery pack and activates balancing for all the cells whose voltage is above the minimum + BAL_THRESHOLD_MV. Once all cells have been balanced, the threshold is set to BAL_THRESHOLD_MV + BAL_HYSTERESIS_MV to avoid an oscillating behavior between balancing and not balancing.

In the bms module, when entering the STANDBY state, voltage-based balancing is allowed. When entering PRECHARGE or ERROR, voltage-based balancing is not allowed.

Fig. 5.17 shows the state machine managing voltage-based balancing in foxBMS.

../../../_images/balancing_voltage_based.png

Fig. 5.17 Balancing state machine for voltage-based balancing

5.2.4. SOC history-based balancing

The SOC history-based balancing works as follows: at one point in time, when no current is flowing and the cell voltages have fully relaxed (e.g., after 3 hours rest time), the voltages of all cells are measured. With a suitable SOC versus voltage look-up table, the voltages are converted to their respective SOCs. The SOCs are then translated to Depth-of-Discharge (DOD) using the nominal capacity, with:

DOD = Capacity * (1-SOC)

The cell with the highest DOD is taken as a reference, since it is the most discharged cell in the battery pack. Its charge difference is set to 0. For all other cells, the charge difference is computed via:

Charge difference(considered cell) =  DOD(reference cell) - DOD(considered cell)

Balancing is then switched on for all cells. Every second, for each cell, the voltage is taken and the balancing current computed with:

current = cell voltage / balancing resistance

The balancing quantity:

current * 1s

is subtracted from the charge difference. Balancing is stays turned on until the charge difference reaches 0.

In SOC history-based balancing, BS_BALANCING_RESISTANCE_OHM must be defined identically to the balancing resistances soldered on the BMS-Slave Board. When the imbalances are computed, they are set to a non-zero value to balance each specific cell only if its cell voltage is above the minimum cell voltage of the battery pack plus a threshold. The threshold is set in this case to BAL_THRESHOLD_MV + BAL_HYSTERESIS_MV. It is not simply set to BAL_THRESHOLD_MV for compatibility reasons with the code shared with the voltage-based balancing.

The correspondence between cell voltage and SOC must be defined by the user depending on the specific battery cells used. Currently, it is done in the function SOC_GetFromVoltage() in sox.c. This function gets a voltage in V and return an SOC between 0 and 1.

Note

The SOC to voltage correspondence is specific to the cell used. The user must define the look-up table, or the SOC history-based balancing will not perform as expected.

Fig. 5.18 shows the state machine managing the SOC history-based balancing in foxBMS.

../../../_images/balancing_soc_history_based.png

Fig. 5.18 Balancing state machine for SOC history-based balancing